| 11 REGIONAL DEVELOPMENT Methanex The refurbished columns at Motunui are now able to distil all the crude methanol produced at the Motunui plant as distillation has increased by 25% Full Service Delivery Providing a range of technical services across the energy sector A major multi-disciplined provider of engineering services, delivering full life-cycle solutions to the energy sector, with key focus on the oil, gas, and petrochemical industries across Australasia. Proudly Supporting Methanex 06 759 5252 tenders@dialogfitzroy.com GET IN TOUCH! Driving Carbon Reduction: The Methanex Motunui Debottlenecking Shutdown Project In 2023, amidst the global imperative for clean energy solutions, Methanex Corporation embarked on a landmark initiative to reduce emissions at its Motunui facility in Taranaki. This project aimed to leverage cutting-edge technology within its methanol distillation plants to decrease carbon emissions by over 50,000 tonnes annually. DIALOG Fitzroy (DFL), a major multi-disciplined provider of engineering services headquartered in New Plymouth was engaged as the principal contractor for the onsite mechanical re-tray works. Founded over 65 years ago, DFL has established a reputation in delivering full lifecycle solutions to the energy sector and played a crucial role in the successful execution of this ambitious endeavour. DFL's involvement commenced during the pre-planning phase, aligning seamlessly with the conclusion of o -column Front End Engineering Development (FEED) works. During this phase, DFL delivered high-quality methodology, planning, and estimating deliverables, laying a solid foundation for the execution phase. Employing a collaborative leadership structure and e ective communication tools, DFL ensured the smooth progression of the project around the clock. The project's success can be attributed to DFL's exemplary performance across various fronts. From the utilisation of customised tools and collaborative resource planning, to daily operational excellence, every member of the team demonstrated a profound commitment to delivering outstanding results in a safe manner. This commitment was further validated by independent veri ication from KG, the tray vendor, underscoring DFL's position as a leader in their ield. Key achievements • Reduction of approximately 3% (~20,000+ cars) of New Zealand's TeCO2pa • Peak workforce of 123 personnel • Handling of over 500 metric tons of material • Management of 800,000+ parts • Conducting 40,000+ con�ined space entries Precision planning and execution were paramount in mitigating costs and risks throughout the project. DFL's meticulous planning ensured e icient execution, particularly in erecting sca olding and access lifts on the towering 65-meter columns. Coordinating these activities within an operational plant environment required careful planning to minimise disruptions, showcasing DFL's dedication to e iciency and safety with zero loss time injuries achieved as a result. Challenges encountered during the project included the demolition and replacement of a signi icant number of trays within existing infrastructure. DFL's strategic coordination and comprehensive logistics strategies facilitated the smooth execution of these tasks, even amidst adverse weather conditions. Through round-the-clock operations manned by dedicated teams, DFL ensured the timely completion of demolition and installation phases. The collaboration between Methanex and DFL exempli ies a shared commitment to driving the transition towards a greener future. By orchestrating tasks meticulously and leveraging advanced technologies, Both parties minimised disruptions and downtime, ensuring operational excellence and commitment to environmental stewardship. Insights from Richard Ellis, DFL’s Managing Director, "Our methodology showcases our ability to deliver value through innovative engineering, meticulous planning, and e icient execution. Collaborating closely with Methanex, we overcame challenges, drove cost e iciencies, and set new standards for exceptional outcomes in complex construction scope." Acknowledged as a global project within the Methanex Group, the Motonui Debottlenecking Project stands as a testament to industry-leading collaboration, highlighting the importance of teamwork and solidarity in overcoming obstacles and achieving success. Through their combined e orts, DFL and Methanex have set a new benchmark for excellence in precision project delivery.
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